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2004 International 9400i Overview, Reviews, Ratings & Specs

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Eugene S | November 19, 2025
The 2004 International 9400i is a Class 8 semi-trailer truck, a robust vocational and long-haul workhorse produced by Navistar International. Known for its durable construction and powerful performance, it has been a popular choice in the trucking industry since its introduction. While specific trims varied greatly based on customer configurations, the 9400i typically featured a conventional cab body style. Pricing for a new 2004 model would have been highly variable depending on customization, but used models today can range from $20,000 to $60,000+ depending on condition and mileage. Its popularity stems from its proven reliability and strong hauling capabilities.
The Good

The 2004 International 9400i offers exceptional hauling power and legendary reliability, appealing to practical needs. Its spacious and comfortable cabin provides a welcoming environment for long hauls, while its robust design signifies enduring value and a sense of dependable performance that truckers can emotionally connect with.

The Bad

Owners should be aware of potential issues with the electrical system, particularly concerning wiring harnesses and sensors, which can lead to intermittent problems. Older units may also show wear and tear on the cabin interior and suspension components. Rusting on the frame and cab corners is also a common concern with age.

2004 International 9400i: Quick Overview

  • Engine Options: The 2004 International 9400i was offered with a range of powerful diesel engines from Cummins and International. Common options included:
    • Cummins ISX series engines
    • International VT 365 or DT 466 engines
  • Horsepower: Horsepower varied significantly based on the specific engine and configuration, but typically ranged from approximately 300 hp to over 500 hp. Higher horsepower variants were common for heavy-duty hauling.
  • Fuel Economy: Fuel economy for heavy-duty trucks like the 9400i is highly dependent on load, terrain, driving style, and engine specification. A general estimate for highway driving under load might be in the range of 5-7 miles per gallon (MPG).
  • 0-60 Times: 0-60 mph times are not a standard or practical metric for semi-trailer trucks due to their immense weight and intended use. Performance is measured more by acceleration under load and sustained speed.
  • Towing Capacity: The towing capacity is immense and dependent on the chassis configuration, axle setup, and trailer type. As a Class 8 truck, the 9400i is designed for gross vehicle weights (GCW) often exceeding 80,000 pounds and can be configured for much higher capacities, such as 100,000+ pounds for specialized hauling.
  • Trim-Level Features: The 9400i was highly customizable, with features varying widely. Common elements included:
    • Conventional cab design
    • Various sleeper cab configurations (e.g., day cab, 42-inch, 62-inch, 72-inch sleepers) offering sleeping berths and storage
    • Air-ride suspension systems for enhanced ride comfort
    • Power steering and power windows (often optional)
    • Robust braking systems (air brakes)
    • Advanced instrumentation for monitoring engine performance and vehicle systems
    • Optional amenities like auxiliary heaters, refrigerators, and upgraded interior materials for driver comfort on long routes.

2004 International 9400i Specifications

Vehicle Information
Year 2004
Make International
Model 9400i
Trim -
Style -
Type Truck
Category Special Purpose Vehicle Vehiclel9457
Manufacturing Details
Made In Mexico
Manufacturing City CHATHAM
Dimensions
Doors -
Curb Weight -
Gross Vehicle Weight Rating 33001 pounds
Overall Height -
Overall Length -
Overall Width -
Wheelbase Length -
Standard Seating -
Engine & Performance
Engine 15.2L L6 DIESEL
Engine Size 15.2L
Engine Cylinders 6
Transmission -
Transmission Type -
Transmission Speeds -
Drivetrain 6x4
Additional Features
Anti-Brake System -
Steering Type -
Pricing
Manufacturer Suggested Retail Price (MSRP) -
Invoice Price -
Delivery Charges -

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What Problems Does the 2004 International 9400i Have?

While the 2004 International 9400i is generally regarded as a reliable workhorse, like any heavy-duty vehicle, it is not immune to issues. Frequently reported problems often relate to the complex electrical systems. Owners have cited issues with the wiring harness, leading to intermittent faults in various components such as lights, sensors, and the engine control module (ECM). Corrosion on electrical connectors can exacerbate these problems over time. Another area of concern can be the emissions control systems, especially on models that have accumulated significant mileage, leading to potential performance issues or diagnostic trouble codes. The exhaust gas recirculation (EGR) system can sometimes become clogged, affecting engine power and fuel efficiency. Some owners have also reported wear and tear on the suspension components, particularly the air springs and shock absorbers, which is expected with continuous use. The clutch and transmission, while robust, can also require maintenance or eventual replacement given the demanding nature of their operation. Regarding recalls, it's essential for owners to check specific VINs for any outstanding safety recalls issued by Navistar or relevant regulatory bodies. These can often involve braking system components, steering, or fuel system integrity. Long-term reliability is heavily influenced by the maintenance regimen. A diligently maintained 9400i, with regular fluid changes, filter replacements, and proactive addressing of minor issues, can achieve very high mileage. Conversely, neglected maintenance can accelerate wear on critical components, leading to more significant and costly repairs down the line. While specific model year issues are not widely documented as major design flaws across the board for the 2004 9400i, a thorough inspection focusing on electrical integrity, engine health, and structural soundness is always recommended for any used heavy-duty truck.

How long will the 2004 International 9400i last?

The 2004 International 9400i is built for longevity, with many units logging well over 1 million miles with proper maintenance. On average, these trucks are expected to provide 10-15 years of service, or even longer, for owner-operators who prioritize regular servicing and address issues promptly. Its long-term durability is a significant strength, often attributed to its robust chassis and powerful, well-engineered powertrains. However, weaknesses that emerge over time tend to be related to the electrical systems, such as wiring harness degradation and sensor failures, and potential corrosion on the frame and body panels in harsher climates. Despite these, the core mechanical components generally remain strong for extended periods.

What Technology & Safety Features are Included?

The 2004 International 9400i, as a commercial truck of its era, prioritized functionality, durability, and driver comfort for long-haul operations rather than advanced in-cabin technology or extensive driver-assistance systems as we see in modern passenger vehicles. Standard equipment typically included essential gauges and indicators for engine performance, fuel levels, air pressure, and diagnostics. Basic entertainment features might have consisted of an AM/FM radio, with optional upgrades to cassette or CD players available depending on the original configuration. Visibility from the driver's seat is a key safety feature, offering a commanding view of the road. The 9400i was equipped with robust air brake systems, a critical safety component for heavy trucks, providing reliable stopping power. Advanced driver-assistance systems like ABS (Anti-lock Braking System) were becoming more common and likely available as an option or standard on certain configurations. Lane departure warnings, adaptive cruise control, or forward collision mitigation systems were not features of this model year. Safety also extended to the structural integrity of the cab, designed to withstand significant forces. Unlike passenger cars, commercial trucks of this vintage were not typically subjected to standardized crash-test ratings from organizations like the NHTSA or IIHS in the same manner. Instead, their safety is evaluated based on specific industry standards and regulatory requirements for commercial vehicles, focusing on roll stability, braking performance, and structural integrity under extreme conditions. Optional features could include power windows and locks, improved climate control systems, and sometimes rudimentary navigation aids or communication systems for fleet management. The focus was on creating a functional and safe workspace for the professional driver.

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2004 International 9400i Prices and Market Value

When new in 2004, the price of an International 9400i was highly variable, typically ranging from around $80,000 to well over $150,000, depending heavily on engine choice, cab configuration (sleeper vs. day cab), axle setups, and specific optional features. As a heavy-duty commercial vehicle, its depreciation curve differs from passenger cars. While initial depreciation can be significant, well-maintained 9400i models hold their value relatively well in the used market, especially those with desirable engine options and lower mileage for their age. Current used market prices for a 2004 model can range broadly from $20,000 to $60,000+, with pristine, low-mileage examples commanding the higher end. Factors affecting resale value include engine condition, overall mileage, maintenance history, tire condition, and the presence of any significant wear or damage. Demand from owner-operators and smaller fleets also plays a role.

2004 International 9400i Cost of Ownership

Owning a 2004 International 9400i involves substantial costs. Insurance premiums are significant due to the vehicle's value and risk profile. Fuel is a major expense, with consumption directly tied to diesel prices and operational demands. Maintenance is critical and ongoing, including regular oil changes, filter replacements, and checks on vital systems. Repair costs can be high, particularly for engine, transmission, or complex electrical issues, as parts and labor for heavy-duty trucks are specialized and expensive. Overall, the 9400i is not an economical vehicle to own in terms of day-to-day running costs; its value proposition lies in its earning potential as a work tool, rather than its low operating expenses.

2004 International 9400i Fuel Efficiency

Fuel Type Diesel
Fuel Capacity -
City Mileage -
Highway Mileage -

2004 International 9400i Warranty

Basic
Original warranty 0 months / No data
Estimated remaining Expired
Powertrain
Original warranty 0 months / No data
Estimated remaining Expired
Rust
Original warranty 0 months / No data
Estimated remaining Expired

2004 International 9400i Insurance

Insurance for a 2004 International 9400i is moderately priced, reflecting its status as a Truck with strong safety ratings and
reasonable repair costs.

How Does the 2004 International 9400i Compare to Other Truck?

The 2004 International 9400i competes in the heavy-duty Class 8 truck market against formidable rivals such as Peterbilt 379, Kenworth T800, Freightliner Columbia, and Volvo VNL series. In terms of performance, the 9400i, equipped with powerful Cummins or International engines, offers comparable horsepower and torque to its contemporaries, making it suitable for demanding hauling tasks. Its reliability is often considered on par with or slightly behind the perceived class leaders like Kenworth and Peterbilt, known for their ruggedness and widespread parts availability. However, the 9400i is a strong contender, especially when equipped with proven Cummins powertrains. Feature-wise, all these trucks of the era offered customizable cabs and sleeper options, with the 9400i providing a comfortable and functional environment for long-haul drivers. Price-wise, International trucks often presented a slightly more accessible entry point compared to premium brands like Peterbilt or Kenworth, offering a strong value proposition for fleets and owner-operators focused on cost-effectiveness. Alternatives to consider include:
  • Kenworth T800: Often lauded for its exceptional durability, robust construction, and strong resale value. It's a benchmark for reliability and performance.
  • Peterbilt 379: Renowned for its classic styling, powerful performance, and premium feel. It's a highly desirable truck, often commanding higher prices.
  • Freightliner Columbia: Known for its aerodynamic design and generally good fuel efficiency, offering a solid balance of performance and comfort at a competitive price point.
  • Volvo VNL Series: Often praised for its advanced cab design, comfort features, and efficient powertrains, particularly appealing for long-haul comfort and fuel economy.
For those seeking similar reliability and performance, the Freightliner Columbia and Volvo VNL are strong alternatives. If absolute ruggedness and resale value are paramount, the Kenworth T800 or Peterbilt 379 might be preferred, though likely at a higher price point. The 9400i remains a solid choice, offering a good blend of power, comfort, and value, especially if found with a well-maintained Cummins engine.

Final Verdict: Is the 2004 International 9400i a Good Truck?

The 2004 International 9400i is ideal for owner-operators and small to medium-sized fleets looking for a dependable, capable Class 8 truck that offers good value for its performance and hauling capacity. It is certainly worth buying if a thorough pre-purchase inspection reveals good mechanical condition, particularly with the engine and transmission. Buying used is the only option, and it's crucial to prioritize well-maintained examples. Models equipped with Cummins ISX engines are generally preferred for their proven reliability and widespread support. A 9400i with a well-documented maintenance history and reasonable mileage for its age presents a sound investment for those needing a robust workhorse without the premium price tag of some competitors. It's best suited for long-haul or vocational applications where its durability and power can be fully utilized.

2004 International 9400i Owner Reviews

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Eugene S

Eugene is an automotive enthusiast with over 15 years of experience in the used car market. As a writer at VINCheck.info, he brings deep industry insight and a passion for cars, helping readers make smart, informed decisions. Eugene has written hundreds of used car reviews and is known for breaking down complex automotive topics into clear, actionable advice. Over the years, he has driven and worked on a wide range of vehicles—starting with tuning street cars in his early days and eventually focusing on performance upgrades and reliability improvements. Today, he specializes in evaluating used vehicles through the lens of real-world ownership and enthusiast needs. A longtime fan of Porsche, Eugene especially appreciates vehicles that blend durability with driving enjoyment.