The 2004 Chevrolet Astro Van is a versatile minivan known for its truck-like construction and robust capabilities. Part of the second generation (1995-2005), the Astro offered a blend of passenger and cargo utility. Key trims included base, LS, and LT. New, the price ranged from approximately $20,000 to $27,000. Its popularity stemmed from its available all-wheel drive, making it stand out from typical front-wheel-drive minivans. It was popular for families and tradespeople alike.
The Good
The 2004 Astro Van's advantages include its robust performance thanks to its powerful V6 engine and available AWD. Practical buyers appreciate its cargo capacity and towing capability. While not the most fuel-efficient, it's known for being reliable. Emotionally, owners value its rugged, truck-like feel, a departure from typical minivans, and its ability to handle various tasks.
The Bad
Known weaknesses of the 2004 Astro Van include its fuel economy, which is lower than many other minivans. Watch out for rust, particularly around the wheel wells and undercarriage. Other common issues include electrical problems, transmission issues (especially with higher mileage), and sagging headliners. The interior materials are also not the highest quality and can show wear and tear.
2004 Chevrolet Astro Van: Quick Overview
Key Specs: 2004 Chevrolet Astro Van
- Engine Options: One engine was available: a 4.3L V6.
- Horsepower: The 4.3L V6 produces approximately 190 horsepower.
- Fuel Economy: Estimated fuel economy is around 16 mpg city / 21 mpg highway (RWD). AWD models have slightly lower figures.
- 0-60 Times: Approximately 10-11 seconds, depending on configuration and load.
- Towing Capacity: Up to 5,400 lbs when properly equipped.
- Trim-Level Features:
- Base: Included standard features like cloth upholstery, air conditioning, and basic audio system.
- LS: Added features such as upgraded upholstery, power windows and locks, cruise control, and upgraded audio options. Often included rear air conditioning and heat.
- LT: The top-tier trim offered features like leather upholstery (optional), premium sound system, alloy wheels, and more luxurious interior trim. Could be equipped with captain's chairs in the second row.
- Seating: Typically configured for 7 or 8 passengers, depending on whether it has bench seats or captain's chairs.
- Drivetrain: Available in Rear-Wheel Drive (RWD) or All-Wheel Drive (AWD).
2004 Chevrolet Astro Van Specifications
Vehicle Information
| Year | 2004 |
| Make | Chevrolet |
| Model | Astro |
| Trim | - |
| Style | Cargo Van All-Wheel Drive |
| Type | Van |
| Category | Cargo Van |
Manufacturing Details
| Made In | United States |
| Manufacturing City | BALTIMORE/LANSING (CRAFT CENTER) |
Dimensions
| Doors | 3-Door |
| Curb Weight | 4191 pounds |
| Gross Vehicle Weight Rating | 5850 pounds |
| Overall Height | 75.00 inches |
| Overall Length | 189.80 inches |
| Overall Width | 77.50 inches |
| Wheelbase Length | 111.20 inches |
| Standard Seating | 2 |
Engine & Performance
| Engine | 4.3-L V-6 OHV 12V |
| Engine Size | 4.3L |
| Engine Cylinders | 6 |
| Transmission | 4-Speed Automatic |
| Transmission Type | Automatic |
| Transmission Speeds | 4-Speed |
| Drivetrain | All-Wheel Drive |
Additional Features
| Anti-Brake System | 4-Wheel ABS |
| Steering Type | Recirculating |
Pricing
| Manufacturer Suggested Retail Price (MSRP) | $25,195 |
| Invoice Price | $22,801 |
| Delivery Charges | $740 |
Vehicle History Report
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Analysis
Analysis
What Problems Does the 2004 Chevrolet Astro Van Have?
The 2004 Chevrolet Astro Van, while generally reliable, has some frequently reported problems. Rust is a significant concern, especially in areas with road salt, affecting body panels, undercarriage components, and brake lines. Transmission issues, including slipping or hard shifting, are common, particularly in vans with higher mileage or those that have been used extensively for towing. Electrical problems, such as malfunctioning power windows, door locks, and lighting issues, also appear regularly in owner reports.
Sagging headliners are another common cosmetic issue. Engine problems, while less frequent, can include issues with the fuel injection system and coolant leaks. Recalls for the 2004 Astro Van have addressed issues like faulty fuel pumps or potential fire hazards, so checking the vehicle's VIN against recall databases is crucial. Long-term reliability concerns primarily revolve around the aforementioned rust and transmission issues, as well as general wear and tear on components due to the vehicle's age. Earlier model years in the second generation (1995-2000) sometimes had issues with the automatic door locks, which were improved upon in later years, but still worth noting.
Sagging headliners are another common cosmetic issue. Engine problems, while less frequent, can include issues with the fuel injection system and coolant leaks. Recalls for the 2004 Astro Van have addressed issues like faulty fuel pumps or potential fire hazards, so checking the vehicle's VIN against recall databases is crucial. Long-term reliability concerns primarily revolve around the aforementioned rust and transmission issues, as well as general wear and tear on components due to the vehicle's age. Earlier model years in the second generation (1995-2000) sometimes had issues with the automatic door locks, which were improved upon in later years, but still worth noting.
How long will the 2004 Chevrolet Astro Van last?
With proper maintenance, a 2004 Chevrolet Astro Van can easily reach 200,000 miles or more. Many owners report exceeding 250,000 miles. The lifespan heavily depends on maintenance habits; regular oil changes, transmission fluid flushes, and addressing issues promptly are crucial. However, rust remains a significant long-term durability weakness, particularly in colder climates. Components like suspension parts, brakes, and exhaust systems will require replacement over time. Neglecting maintenance will drastically shorten the van's lifespan, while diligent care can keep it running for many years.
What Technology & Safety Features are Included?
The 2004 Chevrolet Astro Van's technology and safety features are relatively basic by modern standards. Built-in tech primarily consists of a standard AM/FM radio with an optional CD player. Higher trims could include cassette players and upgraded speaker systems. There are no advanced driver-assistance features like lane departure warning or automatic emergency braking.
Safety features include standard front airbags and anti-lock brakes (ABS) were often available as an option. Some models may have included traction control. Optional features could include rear air conditioning and heating, power windows and locks, and cruise control.
The NHTSA (National Highway Traffic Safety Administration) crash-test ratings for the 2004 Astro Van are mixed. While it generally performed adequately in frontal crash tests, side-impact protection was less impressive. The IIHS (Insurance Institute for Highway Safety) ratings are not readily available for this specific model year, but generally the Astro and Safari vans did not perform exceptionally well in IIHS testing in other years. Keep in mind that safety standards were different in 2004 compared to today's vehicles.
Safety features include standard front airbags and anti-lock brakes (ABS) were often available as an option. Some models may have included traction control. Optional features could include rear air conditioning and heating, power windows and locks, and cruise control.
The NHTSA (National Highway Traffic Safety Administration) crash-test ratings for the 2004 Astro Van are mixed. While it generally performed adequately in frontal crash tests, side-impact protection was less impressive. The IIHS (Insurance Institute for Highway Safety) ratings are not readily available for this specific model year, but generally the Astro and Safari vans did not perform exceptionally well in IIHS testing in other years. Keep in mind that safety standards were different in 2004 compared to today's vehicles.
What Colors Options are Available?
Exterior Colors
Summit White
Dark Blue Metallic
Silver Metallic
Black
Light Autumnwood Metallic
Dark Carmine Red Metallic
Interior Colors
Medium Gray
Neutral
2004 Chevrolet Astro Van Prices and Market Value
When new, the 2004 Chevrolet Astro Van ranged in price from approximately $20,000 to $27,000, depending on the trim level and options. As of today, used market prices typically range from $2,000 to $8,000, but this can vary wildly based on condition, mileage, and location.
The Astro Van has depreciated significantly due to its age and the availability of newer, more fuel-efficient minivans. Factors affecting resale value include the vehicle's condition (rust-free examples command a premium), mileage, maintenance history, and whether it has the desirable AWD option. Low mileage and excellent condition are key to maximizing resale value, though demand is primarily from those seeking a budget-friendly and capable vehicle rather than a collector's item.
The Astro Van has depreciated significantly due to its age and the availability of newer, more fuel-efficient minivans. Factors affecting resale value include the vehicle's condition (rust-free examples command a premium), mileage, maintenance history, and whether it has the desirable AWD option. Low mileage and excellent condition are key to maximizing resale value, though demand is primarily from those seeking a budget-friendly and capable vehicle rather than a collector's item.
2004 Chevrolet Astro Van Cost of Ownership
The 2004 Chevrolet Astro Van is generally not considered economical to own compared to modern minivans. Insurance costs are typically low due to the vehicle's age and value. Fuel costs are high due to its poor fuel economy. Maintenance can be moderate if issues are addressed promptly. Repairs can become costly as the vehicle ages, especially regarding rust repair or transmission work. Long-term ownership costs can be unpredictable, with the potential for significant expenses if major repairs are needed. Budgeting for potential maintenance is crucial.
2004 Chevrolet Astro Van Fuel Efficiency
Fuel Type
Gasoline
Fuel Capacity
27.00 gallons
City Mileage
15 miles/gallon
Highway Mileage
19 miles/gallon
2004 Chevrolet Astro Van Safety Rating
NHTSA
IIHS
2004 Chevrolet Astro Van Recalls & Defects
Fuel System, Gasoline
Recall date
2006-05-19
Recall no.
06e043000
Source
NHTSA
Summary
Certain Replacement Fuel Filters, Fram Brand Name P/N G3727, With Date Codes X52911 Through X60801 Sequentially or X600141 and A Mexico Country or Origin Marking ON THE Fuel Filter Housing Manufactured From October 18, 2005, Through March 21, 2006, Sold FOR USE ON THE Vehicles Listed Above and ON Certain School Buses. (TO SEE THE School Bus Engine Sizes, Click ON "document Search" and Then "bus Applications"). THE Connector ON THE Fuel Filter WAS NOT Manufactured TO Honeywell's Specification. AS A Result, THE O-Ring MAY NOT Seat Correctly ON THE Fuel Line.
Consequence
This Condition MAY Cause AN Inadequate Seal AT THE Connection, Potentially Leading TO A Fuel Leak. IN THE Presence OF AN Ignition Source, A Fire Could Occur.
Remedy
Honeywell Will Notify Owners and Replace THE Fuel Filters Free OF Charge. THE Recall Began ON October 18, 2006. Owners MAY Contact Fram Customer Service AT 1-800-890-2075 (Option 1).
Notes
This Recall Only Pertains TO Aftermarket Fram Fuel Filters and HAS NO Relation TO ANY Original Equipment Installed ON THE Vehicles Listed.customers MAY Contact THE National Highway Traffic Safety Administration's Vehicle Safety Hotline AT 1-888-327-4236 (Tty: 1-800-424-9153); or GO TO Http://Www.safercar.gov.
Exterior Lighting
Recall date
2006-03-23
Recall no.
06e026000
Source
NHTSA
Summary
Certain Pro-A Motors Corner Lamps, Turn Signals, and Headlights Sold AS Replacement Lamps FOR USE ON Certain Passenger Vehicles Listed Above. Some Combination Lamps That ARE NOT Equipped With Amber Side Reflectors Fail TO Conform TO Federal Motor Vehicle Safety Standard NO. 108, Lamps, Reflective Devices, and Associated Equipment.
Consequence
Without THE Amber Reflectors, THE Vehicle Will BE Poorly Illuminated, Possibly Resulting IN A Vehicle Crash Without Warning.
Remedy
Pro-A Motors Will Notify Owners and Offer TO Repurchase THE Lamps. THE Recall Began ON April 3, 2006. Owners MAY Contact Pro-A Motors AT 323-838-2988.
Notes
This Recall Only Pertains TO Pro-A Motors Aftermarket Lamps and HAS NO Relation TO ANY Original Equipment Installed ON THE Listed Passenger Vehicles.for More Information ON THE Lamp Model Numbers, Click ON Document Search and View Document Titled "lamp Model Numbers."customers MAY Contact THE National Highway Traffic Safety Administration's Vehicle Safety Hotline AT 1-888-327-4236 (Tty: 1-800-424-9153); or GO TO Http://Www.safercar.gov.
2004 Chevrolet Astro Van Warranty
Basic
Original warranty
36 months / 36,000 miles
Estimated remaining
Expired
Powertrain
Original warranty
36 months / 36,000 miles
Estimated remaining
Expired
Rust
Original warranty
72 months / 100,000 miles
Estimated remaining
Expired
2004 Chevrolet Astro Van Insurance
Insurance for a 2004 Chevrolet Astro Van is moderately priced, reflecting its status as a Van with strong safety ratings and
reasonable repair costs.
reasonable repair costs.
How Does the 2004 Chevrolet Astro Van Compare to Other Van?
The 2004 Chevrolet Astro Van competed with minivans like the Dodge Caravan/Chrysler Town & Country, Honda Odyssey, and Toyota Sienna. Compared to these rivals, the Astro offered a more truck-like driving experience and available AWD, which the others lacked. However, the Astro falls short in fuel economy, interior space utilization, and modern features. The Odyssey and Sienna offered better ride quality, more refined interiors, and superior safety features. The Caravan/Town & Country was more affordable but had its own reliability issues.
In terms of reliability, the Astro is generally comparable, though rust is a significant concern. Regarding price, the Astro is now much cheaper on the used market.
Alternatives: If fuel economy and modern features are priorities, a Honda Odyssey or Toyota Sienna from a similar year would be a better choice, even at a higher price point. If budget is the primary concern and AWD isn't needed, a Dodge Caravan/Chrysler Town & Country might suffice, but research reliability carefully. For those specifically needing the Astro's truck-like capabilities and AWD within a similar price bracket, there aren't many direct alternatives from that era.
In terms of reliability, the Astro is generally comparable, though rust is a significant concern. Regarding price, the Astro is now much cheaper on the used market.
Alternatives: If fuel economy and modern features are priorities, a Honda Odyssey or Toyota Sienna from a similar year would be a better choice, even at a higher price point. If budget is the primary concern and AWD isn't needed, a Dodge Caravan/Chrysler Town & Country might suffice, but research reliability carefully. For those specifically needing the Astro's truck-like capabilities and AWD within a similar price bracket, there aren't many direct alternatives from that era.
Ranks #73 Van
| 1 | 2023 Toyota Sienna | (5.0★) |
| 2 | 2023 Honda Odyssey | (4.0★) |
| 3 | 2001 Mazda MPV | (4.0★) |
| 4 | 2024 Ford E-Series Cutaway | (0.0★) |
| 5 | 2023 Mercedes-Benz Metris Passenger Van | (0.0★) |
| 6 | 2023 Chevrolet Express Passenger | (0.0★) |
| 7 | 2021 Nissan NV200 | (3.0★) |
| 8 | 2023 GMC Savana | (0.0★) |
| 9 | 2023 Ram ProMaster | (0.0★) |
| 10 | 2021 Rolls-Royce Dawn | (0.0★) |
| 11 | 2013 Volkswagen Routan | (4.0★) |
| 12 | 2007 Buick Terraza | (0.0★) |
| 73 | 2004 Chevrolet Astro Van | (0.0★) |
Final Verdict: Is the 2004 Chevrolet Astro Van a Good Van?
The 2004 Chevrolet Astro Van is ideal for someone seeking a budget-friendly, capable vehicle with truck-like qualities and the option of AWD for tackling snow or rough terrain. It's worth buying *used* if you find one in good condition, preferably rust-free, with a solid maintenance history.
The LT trim offers the most features, but even a well-maintained base or LS model can be a good value. Prioritize a thorough inspection for rust, transmission issues, and electrical problems before purchasing. Be prepared for lower fuel economy and the potential for age-related repairs. It's not a good choice for those prioritizing fuel efficiency, modern safety features, or a refined driving experience. Essentially, it's a practical choice for a niche need, not a mainstream minivan option.
The LT trim offers the most features, but even a well-maintained base or LS model can be a good value. Prioritize a thorough inspection for rust, transmission issues, and electrical problems before purchasing. Be prepared for lower fuel economy and the potential for age-related repairs. It's not a good choice for those prioritizing fuel efficiency, modern safety features, or a refined driving experience. Essentially, it's a practical choice for a niche need, not a mainstream minivan option.
Simon A
Simon is a contributor to VinCheck, where he provides articles and reviews on various automotive topics. His work focuses on delivering accurate and up-to-date information about used cars, helping readers make informed decisions.