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2004 GMC Sierra 2500HD Overview, Reviews, Ratings & Specs

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Cathleen V | March 31, 2025
The 2004 GMC Sierra 2500HD is a heavy-duty pickup truck built for serious work. Part of the second generation of the Sierra, it boasts a robust build and impressive towing capabilities. Available as a regular, extended, or crew cab, key trims included the base, SLE, and SLT. New pricing ranged approximately from $25,000 to $40,000. Its durability and powerful engine options made it a popular choice for those needing a capable work truck. The Sierra 2500HD stands out due to its blend of ruggedness and available comfort features.
The Good

The 2004 GMC Sierra 2500HD offers strong performance, especially in towing and hauling. Its reputation for reliability and sturdy build appeals to practical buyers. For emotional appeal, it provides a commanding presence and sense of capability. While not the most fuel-efficient, it delivers good value for its workhorse abilities and available comfort features like leather seats and upgraded sound systems found in higher trims.

The Bad

Common weaknesses of the 2004 GMC Sierra 2500HD include potential issues with the fuel system (specifically fuel injectors), transfer case problems (especially in 4x4 models), and rust, particularly in areas with road salt. Some owners have reported issues with the Duramax diesel's injectors. Also, watch out for worn front-end components due to the truck's weight and heavy use.

2004 GMC Sierra 2500HD: Quick Overview

  • Engine Options:
    • 6.0L Vortec V8: 300 hp, 360 lb-ft of torque
    • 8.1L Vortec V8: 340 hp, 455 lb-ft of torque
    • 6.6L Duramax Turbo Diesel V8: 300 hp, 520 lb-ft of torque (LB7 engine code)
  • Horsepower: Varies from 300 hp to 340 hp depending on engine choice.
  • Fuel Economy:
    • Gas engines: 10-14 mpg combined (estimated and highly variable based on use).
    • Diesel: 14-18 mpg combined (estimated).
  • 0-60 Times: Not a primary metric for this truck, but estimated to be in the 8-10 second range for gas engines and slightly slower for diesel, depending on load.
  • Towing Capacity:
    • Ranges from 9,000 lbs to over 12,000 lbs depending on configuration (engine, cab, axle ratio). Diesel models typically have the highest towing capacity.
  • Trim-Level Features:
    • Base: Vinyl seating, basic audio system, work truck features.
    • SLE: Cloth seating, upgraded audio, power windows and locks, chrome trim.
    • SLT: Leather seating, Bose audio system, dual-zone climate control, power-adjustable seats, premium exterior trim.

2004 GMC Sierra 2500HD Specifications

Vehicle Information
Year 2004
Make GMC
Model Sierra 2500HD
Trim -
Style 2WD 4-Speed Automatic
Type Pickup Truck
Category Standard Pickup Truck
Manufacturing Details
Made In United States
Manufacturing City PONTIAC
Dimensions
Doors 2-Door
Curb Weight 5153 pounds
Gross Vehicle Weight Rating 9200 pounds
Overall Height 76.20 inches
Overall Length 222.10 inches
Overall Width 79.70 inches
Wheelbase Length 133.00 inches
Standard Seating 3
Engine & Performance
Engine 6.0-L V-8 OHV 16V
Engine Size 6L
Engine Cylinders 8
Transmission 4-Speed Automatic
Transmission Type Automatic
Transmission Speeds 4-Speed
Drivetrain Rear-Wheel Drive
Additional Features
Anti-Brake System 4-Wheel ABS
Steering Type Recirculating
Pricing
Manufacturer Suggested Retail Price (MSRP) $26,170
Invoice Price $22,899
Delivery Charges $850

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Analysis

What Problems Does the 2004 GMC Sierra 2500HD Have?

The 2004 GMC Sierra 2500HD has several frequently reported problems. One prominent issue revolves around the Duramax diesel engine (LB7). Injector failures are common and costly to repair. Symptoms include rough idling, white smoke, and decreased fuel economy. Another frequently reported problem is with the fuel sending unit, leading to inaccurate fuel gauge readings. Transfer case issues, particularly in 4x4 models, are also reported. These can range from difficulty shifting to complete failure. Rust is a significant long-term reliability concern, especially in areas with salted roads. Check the rocker panels, cab corners, and frame for rust. Recalls for the 2004 model year included issues related to the fuel tank and possible steering shaft separation. Long-term, the electrical system can experience problems due to corrosion and aging wiring. Regular maintenance, especially fluid changes and inspection of suspension components, is crucial to mitigate potential issues and extend the truck's lifespan. The 2001-2004 LB7 Duramax engine is particularly known for injector problems, making careful inspection and maintenance records essential when considering a used model.

How long will the 2004 GMC Sierra 2500HD last?

With proper maintenance, a 2004 GMC Sierra 2500HD can easily exceed 200,000 miles or 20+ years of service. However, longevity heavily depends on maintenance habits. Neglecting fluid changes, ignoring warning signs, and infrequent servicing will significantly shorten its lifespan. Long-term durability is generally good, but weaknesses include rust, especially in colder climates, and the aforementioned issues with the Duramax diesel's fuel injectors. Front-end components (ball joints, tie rod ends) are also prone to wear due to the truck's weight and heavy use. Regular lubrication and inspection are crucial. Well-maintained models regularly see 250,000 miles or more.

What Technology & Safety Features are Included?

The 2004 GMC Sierra 2500HD offered relatively basic tech and safety features by today's standards. Standard features included a basic AM/FM radio, and optional features included a CD player, cassette player, and upgraded sound systems like a Bose system on higher trims. Driver-assistance features were limited; ABS was standard, but features like traction control were optional.

Entertainment options focused on audio quality and included available features such as:
  • Premium Bose sound system
  • CD Player
  • Cassette Player

In terms of safety, the 2004 Sierra 2500HD came standard with front airbags and antilock brakes (ABS). Driver-assistance features were sparse compared to modern vehicles. Electronic Stability Control (StabiliTrak) was available on some models. Crash test ratings from the NHTSA (National Highway Traffic Safety Administration) varied depending on the cab configuration. Some cab styles received 4-star ratings for frontal impact protection. Side impact testing was not as comprehensive. It's important to note that safety technology has advanced significantly since 2004, so this truck lacks many of the modern driver-assistance and safety features found in newer vehicles. Optional features included power windows, power locks, and keyless entry. The SLT trim offered features like automatic climate control and leather seats.

What Colors Options are Available?

Exterior Colors
Summit White
Onyx Black
Dark Gray Metallic
Light Pewter Metallic
Sand Beige Metallic
Arrival Blue Metallic
Sport Red Metallic
Dark Green Metallic
Interior Colors
Medium Charcoal Gray
Tan

2004 GMC Sierra 2500HD Prices and Market Value

When new, the 2004 GMC Sierra 2500HD ranged from approximately $25,000 to $40,000 depending on the cab configuration, trim level, engine, and options. Currently, used market prices range from approximately $8,000 to $20,000+, depending on condition, mileage, and location. Depreciation has been significant, but the truck's inherent value as a work vehicle keeps prices relatively stable compared to other vehicles of the same age. Resale value is affected by factors such as engine (Duramax diesels command a premium), 4x4 capability, low mileage, clean title, and absence of rust. Well-maintained examples fetch higher prices. Trucks with documented maintenance history and desirable options also hold their value better.

2004 GMC Sierra 2500HD Cost of Ownership

The 2004 GMC Sierra 2500HD is not particularly economical to own. Insurance costs are moderate, but fuel costs are high, especially with the gas engines. Maintenance and repair costs can be significant, particularly for the Duramax diesel due to potential injector issues. Long-term ownership costs are higher than those of a smaller, more fuel-efficient vehicle. Regular maintenance, including fluid changes and inspections, is crucial to minimize expensive repairs. Rust prevention is also important. Overall, expect higher than average ownership costs.

2004 GMC Sierra 2500HD Fuel Efficiency

Fuel Type Gasoline
Fuel Capacity 34.00 gallons
City Mileage -
Highway Mileage -

2004 GMC Sierra 2500HD Safety Rating

NHTSA
Side Driver Rating
Frontal Passenger Rating
Rollover Rating
Side Rear Passenger Rating
Frontal Driver Rating
IIHS
Rear Crash Protection/Head Restraint Ratings Not Tested
Moderate Overlap Front Test Results Not Tested
Side Impact Test Results Not Tested

2004 GMC Sierra 2500HD Warranty

Basic
Original warranty 36 months / 36,000 miles
Estimated remaining Expired
Powertrain
Original warranty 36 months / 36,000 miles
Estimated remaining Expired
Rust
Original warranty 72 months / 100,000 miles
Estimated remaining Expired

2004 GMC Sierra 2500HD Insurance

Insurance for a 2004 GMC Sierra 2500HD is moderately priced, reflecting its status as a Pickup Truck with strong safety ratings and
reasonable repair costs.

How Does the 2004 GMC Sierra 2500HD Compare to Other Pickup Truck?

The 2004 GMC Sierra 2500HD competes with the Ford F-250 Super Duty and the Dodge Ram 2500. In terms of performance, the Sierra 2500HD with the Duramax diesel offered comparable power and towing capacity to its rivals. Feature-wise, it was generally on par, although some competitors might have had slightly more advanced interior options. Reliability is a mixed bag; the Duramax injector issues are a known concern, but the overall drivetrain is generally robust. Price-wise, the Sierra 2500HD was typically competitive.

Against the Ford F-250 Super Duty, the GMC offered a slightly smoother ride in some configurations. Against the Dodge Ram 2500, the GMC generally had a more refined interior. Alternatives to the 2004 GMC Sierra 2500HD include:
  • **2004 Ford F-250 Super Duty:** Offers similar capabilities and a different styling approach.
  • **2004 Dodge Ram 2500:** A more rugged and utilitarian option.
  • **Later model year (2005+) GM HD trucks:** Address some of the early Duramax injector issues.

Choosing between these options depends on individual preferences regarding styling, features, and perceived reliability.

Ranks #444 Truck

1 2023 Toyota Tundra (5.0★)
2 2022 Honda Ridgeline (5.0★)
3 2023 Ford E-Transit Chassis (0.0★)
4 2020 Mercedes-Benz Sprinter Cab Chassis (0.0★)
5 2024 Chevrolet Silverado 3500HD (0.0★)
6 2023 Hyundai Santa Cruz (5.0★)
7 2023 Nissan Frontier (5.0★)
8 2024 GMC Sierra 2500HD (0.0★)
9 2023 Ram 4500 (0.0★)
10 2022 Jeep Gladiator (5.0★)
11 2012 Suzuki Equator (0.0★)
12 2009 Mitsubishi Raider (5.0★)
444 2004 GMC Sierra 2500HD (0.0★)

Final Verdict: Is the 2004 GMC Sierra 2500HD a Good Pickup Truck?

The 2004 GMC Sierra 2500HD is ideal for those needing a capable and robust work truck for towing and hauling. It's worth buying *used* if the price is right and a thorough inspection is performed, particularly checking for rust and injector issues on Duramax diesel models. Look for well-maintained examples with documented service history. The SLT trim offers more comfort features. Avoid trucks with excessive rust or signs of neglect. If considering a Duramax, factor in the potential cost of injector replacement. For buyers needing a reliable workhorse on a budget, a carefully chosen 2004 Sierra 2500HD can be a good option. However, be prepared for higher maintenance costs than with a newer vehicle.

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Cathleen V

Cathleen is an exceptional freelance writer covering hot topics in the automotive world from a gearhead's perspective. Her articles delve into various aspects of automotive technology and history, offering readers detailed insights into engine performance, reliability, and maintenance. Through her engaging and informative writing, Cathleen provides valuable information to automotive enthusiasts and consumers alike, helping them make informed decisions about vehicle maintenance and purchases.