The 2004 Ford Excursion, a full-size SUV based on Ford's Super Duty truck platform, debuted in 2000 and lasted until 2005. Its massive size and ability to tow heavy loads made it a unique vehicle. Key trims included the XLS, XLT, and Limited. When new, it ranged from approximately $35,000 to $45,000. Its popularity stemmed from its unparalleled interior space and towing capability, appealing to large families and those with significant hauling needs.
The Good
The 2004 Ford Excursion offered robust performance with powerful engine options and exceptional towing capacity (practical). Its sheer size provided a commanding road presence and a comfortable, spacious interior for passengers and cargo (emotional and practical). While not fuel-efficient, its value lay in its ability to fulfill needs that smaller SUVs couldn't.
The Bad
Known weaknesses of the 2004 Ford Excursion include poor fuel economy due to its size and weight. Suspension components and ball joints can wear out relatively quickly, especially with heavy use. Rust can also be a concern, particularly in areas with salted roads. The vehicle's size makes it difficult to maneuver and park in tight spaces.
2004 Ford Excursion: Quick Overview
- Engine Options:
- 5.4L Triton V8: 255 hp
- 6.8L Triton V10: 310 hp
- 7.3L Power Stroke Turbo Diesel V8 (Early 2004): Up to 275 hp
- 6.0L Power Stroke Turbo Diesel V8 (Late 2004): 325 hp
- Horsepower: Ranging from 255 hp to 325 hp depending on the engine.
- Fuel Economy:
- Gasoline Engines: 10-14 MPG combined (estimated).
- Diesel Engines: 12-17 MPG combined (estimated).
- 0-60 Times: Not a primary focus for this vehicle, estimates are in the 10-12 second range for gas engines, potentially slightly quicker for diesels.
- Towing Capacity: Up to 11,000 lbs or more depending on configuration and engine.
- Trim-Level Features:
- XLS: Base model, typically with cloth seats, basic audio system, and standard safety features.
- XLT: Mid-range, often included upgraded upholstery, alloy wheels, and enhanced audio options.
- Limited: Top-tier, leather seats, premium audio, power accessories, and typically included more luxurious appointments such as woodgrain trim and heated seats.
- All trims feature ample passenger and cargo space. Available features included four-wheel drive, rear entertainment systems, and various towing packages.
2004 Ford Excursion Specifications
Vehicle Information
| Year | 2004 |
| Make | Ford |
| Model | Excursion |
| Trim | - |
| Style | - |
| Type | Wagon |
| Category | Minivan Medium Truck |
Manufacturing Details
| Made In | United States |
| Manufacturing City | LORAIN |
Dimensions
| Doors | 4-Door |
| Curb Weight | - |
| Gross Vehicle Weight Rating | - |
| Overall Height | - |
| Overall Length | - |
| Overall Width | - |
| Wheelbase Length | - |
| Standard Seating | - |
Engine & Performance
| Engine | 6.0 L V-8 |
| Engine Size | 6L |
| Engine Cylinders | 8 |
| Transmission | - |
| Transmission Type | - |
| Transmission Speeds | - |
| Drivetrain | Four-Wheel Drive |
Additional Features
| Anti-Brake System | - |
| Steering Type | - |
Pricing
| Manufacturer Suggested Retail Price (MSRP) | - |
| Invoice Price | - |
| Delivery Charges | - |
Vehicle History Report
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Specifications
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Analysis
Analysis
What Problems Does the 2004 Ford Excursion Have?
Frequently reported problems for the 2004 Ford Excursion often revolve around the engine and transmission, particularly with the diesel engines. The 6.0L Power Stroke, introduced late in the 2004 model year, is known for issues like EGR cooler failures, head gasket problems, and injector issues. The 7.3L Power Stroke, found in earlier 2004 models, is generally more reliable but can suffer from age-related issues like injector wear and oil leaks.
Transmission issues, such as slipping or hard shifting, are also reported, especially in vehicles that have been heavily used for towing. Suspension components, specifically ball joints and tie rod ends, are prone to wear and require regular inspection and replacement.
Rust is a significant concern, especially in regions with harsh winters and road salt. Frame rust can be a serious problem that affects the vehicle's structural integrity. Recalls have been issued for various issues, including problems with the fuel system and airbag deployment. Owners should check the vehicle's VIN with the NHTSA to ensure all applicable recalls have been addressed.
Long-term reliability depends heavily on maintenance. Neglected maintenance can lead to premature failure of various components. Regular oil changes, fluid flushes, and inspections are crucial to keeping an Excursion running smoothly.
Transmission issues, such as slipping or hard shifting, are also reported, especially in vehicles that have been heavily used for towing. Suspension components, specifically ball joints and tie rod ends, are prone to wear and require regular inspection and replacement.
Rust is a significant concern, especially in regions with harsh winters and road salt. Frame rust can be a serious problem that affects the vehicle's structural integrity. Recalls have been issued for various issues, including problems with the fuel system and airbag deployment. Owners should check the vehicle's VIN with the NHTSA to ensure all applicable recalls have been addressed.
Long-term reliability depends heavily on maintenance. Neglected maintenance can lead to premature failure of various components. Regular oil changes, fluid flushes, and inspections are crucial to keeping an Excursion running smoothly.
How long will the 2004 Ford Excursion last?
Given their age, many 2004 Ford Excursions have accumulated well over 200,000 miles. With proper maintenance, it's not uncommon to see these vehicles lasting beyond 300,000 miles. Long-term durability is highly dependent on how well the vehicle was maintained and how it was used (e.g., heavy towing vs. light commuting). Weaknesses that emerge over time include rust, particularly on the frame and body panels, and wear and tear on suspension and steering components. Diesel engines, while robust, require diligent maintenance to avoid costly repairs in the long run. Neglecting regular servicing can significantly shorten the vehicle's lifespan.
Positive Owner Reviews
Mark S.
This Excursion is a beast! Tows anything, hauls everyone. The gas mileage is atrocious, be warned. But for sheer size and capability, nothing else compares. Reliable engine so far, just keep up with maintenance.
Sarah L.
We needed something that could fit our six kids and all their gear. The Excursion does the job perfectly. It's like driving a tank, but it feels safe and secure. Wish it had better gas mileage, but you can't have everything.
John B.
I use my Excursion for hauling equipment and supplies for my business. It's a tough truck and hasn't let me down yet. It's definitely not a luxury vehicle, but it's dependable.
Negative Owner Reviews
Emily R.
It's HUGE. Hard to park, hard to maneuver in tight spaces. But if you need the space, it's there. I wouldn't recommend it for city driving, but it's great on the highway.
Robert K.
Be prepared for higher maintenance costs. Everything is bigger and more expensive to replace. But if you take care of it, it will last a long time.
Michael D.
It's an older vehicle, so things are starting to wear out. Expect to do some repairs. But overall, it's still a solid truck.
What Technology & Safety Features are Included?
The 2004 Ford Excursion's built-in tech reflects its era. Standard entertainment features included an AM/FM radio and CD player. Higher trims offered premium audio systems with cassette players. Driver-assistance features were limited compared to modern vehicles. It generally came with power windows, power locks, and cruise control.
Safety features included standard front airbags, anti-lock brakes (ABS), and seatbelts for all passengers. Optional features included rear parking sensors, which were beneficial given the vehicle's size. Electronic Stability Control (ESC) was not available on this model.
Crash-test ratings for the 2004 Ford Excursion are limited. The NHTSA (National Highway Traffic Safety Administration) conducted rollover resistance testing, giving it a three-star rating. The sheer size and weight of the Excursion offer a degree of inherent safety in collisions with smaller vehicles. However, its high center of gravity can make it more prone to rollovers in certain situations. Overall, the safety tech is dated by today's standards.
Safety features included standard front airbags, anti-lock brakes (ABS), and seatbelts for all passengers. Optional features included rear parking sensors, which were beneficial given the vehicle's size. Electronic Stability Control (ESC) was not available on this model.
Crash-test ratings for the 2004 Ford Excursion are limited. The NHTSA (National Highway Traffic Safety Administration) conducted rollover resistance testing, giving it a three-star rating. The sheer size and weight of the Excursion offer a degree of inherent safety in collisions with smaller vehicles. However, its high center of gravity can make it more prone to rollovers in certain situations. Overall, the safety tech is dated by today's standards.
What Colors Options are Available?
Exterior Colors
Black Clearcoat
Oxford White Clearcoat
True Blue Metallic Clearcoat
Arizona Beige Metallic Clearcoat
Dark Shadow Grey Metallic Clearcoat
Redfire Metallic Clearcoat
Estate Green Metallic Clearcoat
Silver Metallic Clearcoat
Dark Stone Metallic Clearcoat
Interior Colors
Tan
Gray
2004 Ford Excursion Prices and Market Value
When new, the 2004 Ford Excursion ranged from approximately $35,000 to $45,000, depending on the trim and options. Current used market prices vary widely based on condition, mileage, and engine type. Expect to find them anywhere from $10,000 to $30,000 or more for well-maintained examples with desirable features like a diesel engine and low mileage. Depreciation has been significant, but resale value is influenced by demand for large SUVs and the Excursion's unique capabilities. Diesel models tend to command higher prices. Rust-free examples also fetch a premium. Low mileage is a plus, but maintenance records are crucial.
2004 Ford Excursion Cost of Ownership
The 2004 Ford Excursion is generally a costly vehicle to own. Insurance premiums are higher due to its size and potential repair costs. Fuel economy is poor, leading to significant fuel expenses. Maintenance and repair costs can be substantial, especially for diesel models. Parts can be expensive, and specialized knowledge is sometimes required for repairs. Long-term ownership requires a dedicated budget for upkeep. It is not an economical choice for budget-conscious buyers.
2004 Ford Excursion Fuel Efficiency
Fuel Type
Diesel
Fuel Capacity
-
City Mileage
-
Highway Mileage
-
2004 Ford Excursion Recalls & Defects
Electrical System:wiring
Recall date
2005-06-10
Recall no.
05v270000
Source
NHTSA
Summary
Certain Pickup Trucks, Sport Utility Vehicles and Vans Equipped With 6.0l Diesel Engines MAY Experience Stalling Without Warning While Driving and MAY or MAY NOT Restart.
Consequence
Should THE Engine Stall, A Vehicle Crash Could Occur.
Remedy
Dealers Will Upgrade THE Fuel Injection Control Module (Ficm) Wire Harness or Replaced, And/Or Have A NEW Injection Control Pressure (Icp)) Sensor Connector Installed Free OF Charge. THE Recall Began ON July 22, 2005. Owners MAY Contact Ford AT 1-800-392-3673.
Notes
Ford Recall NO. 05s34.customers MAY Also Contact THE National Highway Traffic Safety Administration's Vehicle Safety Hotline AT 1-888-327-4236 (Tty 1-800-424-9153), or GO TO Http://Www.safercar.gov.
Exterior Lighting:tail Lights
Recall date
2011-07-13
Recall no.
11v352000
Source
NHTSA
Summary
Ford IS Recalling Certain Model Year 2011 Ranger Trucks Built From January 25, 2011, Through April 25, 2011 AT THE Twin Cities Assembly Plant, and Service Parts Distributed TO Dealers FOR Certain 2004 Through 2011 Model Year Ranger Trucks, 2002 Through 2005 Model Year Excursion Vehicles, and 2002 Through 2007 Model Year F-250, F-350, F-450, and F-550 Trucks FOR Failing TO Comply With THE Requirements OF Federal Motor Vehicle Safety Standard NO. 108, "lamps, Reflective Devices, and Associated Equipment." THE Multi-function Switch WAS Shipped With A Subcomponent (Slider) That MAY Experience Deformation. A Multi-function Switch With A Deformed Slider MAY Malfunction Causing THE Turn Signal, Tail Lights, Hazard Warning Signal Flashers And/Or Brake Lights NOT TO Activate.
Consequence
Non-Functioning Lights Could Increase THE Risk OF A Crash.
Remedy
Dealers Will Replace THE Switches Free OF Charge. THE Safety Recall Began ON August 15, 2011. Owners MAY Contact Ford Motor Company Customer Relationship Center AT 1-866-436-7332.
Notes
Ford's Safety Recall NO. 11c18.owners MAY Also Contact THE National Highway Traffic Safety Administration's Vehicle Safety Hotline AT 1-888-327-4236 (Tty 1-800-424-9153), or GO TO <A Href=http://Www.safercar.gov>http://www.safercar.gov</a> .
Exterior Lighting:brake Lights
Recall date
2011-07-13
Recall no.
11v352000
Source
NHTSA
Summary
Ford IS Recalling Certain Model Year 2011 Ranger Trucks Built From January 25, 2011, Through April 25, 2011 AT THE Twin Cities Assembly Plant, and Service Parts Distributed TO Dealers FOR Certain 2004 Through 2011 Model Year Ranger Trucks, 2002 Through 2005 Model Year Excursion Vehicles, and 2002 Through 2007 Model Year F-250, F-350, F-450, and F-550 Trucks FOR Failing TO Comply With THE Requirements OF Federal Motor Vehicle Safety Standard NO. 108, "lamps, Reflective Devices, and Associated Equipment." THE Multi-function Switch WAS Shipped With A Subcomponent (Slider) That MAY Experience Deformation. A Multi-function Switch With A Deformed Slider MAY Malfunction Causing THE Turn Signal, Tail Lights, Hazard Warning Signal Flashers And/Or Brake Lights NOT TO Activate.
Consequence
Non-Functioning Lights Could Increase THE Risk OF A Crash.
Remedy
Dealers Will Replace THE Switches Free OF Charge. THE Safety Recall Began ON August 15, 2011. Owners MAY Contact Ford Motor Company Customer Relationship Center AT 1-866-436-7332.
Notes
Ford's Safety Recall NO. 11c18.owners MAY Also Contact THE National Highway Traffic Safety Administration's Vehicle Safety Hotline AT 1-888-327-4236 (Tty 1-800-424-9153), or GO TO <A Href=http://Www.safercar.gov>http://www.safercar.gov</a> .
2004 Ford Excursion Insurance
Insurance for a 2004 Ford Excursion is moderately priced, reflecting its status as a Wagon with strong safety ratings and
reasonable repair costs.
reasonable repair costs.
How Does the 2004 Ford Excursion Compare to Other Wagon?
The 2004 Ford Excursion had few direct rivals due to its unique size. The Chevrolet Suburban 2500 was a somewhat comparable option, offering similar passenger and cargo space but generally less towing capacity. In terms of performance, the Excursion's diesel engines provided superior towing power compared to the Suburban's gas engines. Feature-wise, both were relatively similar for their time. Reliability-wise, the Excursion's 6.0L diesel engine is known for issues, while the Suburban's engines were generally more reliable, with the exception of some years.
Price-wise, used Suburbans are often more affordable than Excursions, particularly diesel models. If towing capacity is the primary concern and budget is less of an issue, a well-maintained Excursion with the 7.3L diesel could be a good choice. However, the 6.0L diesel should be approached with caution. For a more modern and potentially more reliable alternative, consider a newer heavy-duty pickup truck (like a Ford F-250 or Chevrolet Silverado 2500) with a crew cab, as these offer comparable towing and payload capacity with improved fuel economy and features. The Nissan Armada also provides large SUV utility, though without the extreme towing capacity. The Toyota Sequoia can also be considered but also falls short in towing.
If interior space is paramount, modern full-size SUVs offer comparable passenger volume with better fuel economy and safety tech. But no modern SUV offers quite the same immense presence and towing capability combined into one package as the Excursion.
Price-wise, used Suburbans are often more affordable than Excursions, particularly diesel models. If towing capacity is the primary concern and budget is less of an issue, a well-maintained Excursion with the 7.3L diesel could be a good choice. However, the 6.0L diesel should be approached with caution. For a more modern and potentially more reliable alternative, consider a newer heavy-duty pickup truck (like a Ford F-250 or Chevrolet Silverado 2500) with a crew cab, as these offer comparable towing and payload capacity with improved fuel economy and features. The Nissan Armada also provides large SUV utility, though without the extreme towing capacity. The Toyota Sequoia can also be considered but also falls short in towing.
If interior space is paramount, modern full-size SUVs offer comparable passenger volume with better fuel economy and safety tech. But no modern SUV offers quite the same immense presence and towing capability combined into one package as the Excursion.
Ranks #690 SUV
| 1 | 2023 Toyota 4Runner | (5.0★) |
| 2 | 2023 Honda CR-V Hybrid | (5.0★) |
| 3 | 2023 Lexus GX | (0.0★) |
| 4 | 2024 Mazda CX-90 PHEV | (0.0★) |
| 5 | 2024 Subaru Crosstrek | (5.0★) |
| 6 | 2024 BMW iX | (0.0★) |
| 7 | 2023 Ford Bronco Sport | (5.0★) |
| 8 | 2023 Mercedes-Benz EQB | (0.0★) |
| 9 | 2024 Chevrolet Trax | (5.0★) |
| 10 | 2023 Audi A4 allroad | (0.0★) |
| 11 | 2023 Hyundai Kona N | (0.0★) |
| 12 | 2023 Nissan ARIYA | (5.0★) |
| 690 | 2004 Ford Excursion | (5.0★) |
Final Verdict: Is the 2004 Ford Excursion a Good Wagon?
The 2004 Ford Excursion is ideal for those who need to tow heavy loads regularly and require seating for a large family. It is worth buying *used* only if you understand its limitations and are prepared for potentially high ownership costs. It's best suited for buyers who prioritize towing capacity and interior space over fuel economy and modern features. The 7.3L diesel models are generally preferred for their reliability, but any Excursion should be thoroughly inspected for rust and maintenance history before purchase. Avoid the 6.0L diesel unless you are familiar with its potential issues and are prepared to address them. If a modern vehicle with better MPG is a concern then this is not a car for you.
Mark S. on March 18, 2025
King of the Road (and Fuel Stops)This Excursion is a beast! Tows anything, hauls everyone. The gas mileage is atrocious, be warned. But for sheer size and capability, nothing else compares. Reliable engine so far, just keep up with maintenance.
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Sarah L. on March 18, 2025
Great for a Big Family!We needed something that could fit our six kids and all their gear. The Excursion does the job perfectly. It's like driving a tank, but it feels safe and secure. Wish it had better gas mileage, but you can't have everything.
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John B. on March 18, 2025
A Solid WorkhorseI use my Excursion for hauling equipment and supplies for my business. It's a tough truck and hasn't let me down yet. It's definitely not a luxury vehicle, but it's dependable.
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Emily R. on March 18, 2025
Big and BulkyIt's HUGE. Hard to park, hard to maneuver in tight spaces. But if you need the space, it's there. I wouldn't recommend it for city driving, but it's great on the highway.
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David M. on March 18, 2025
Reliable but ThirstyI've owned my Excursion for 10 years and it's been very reliable. The V10 engine is a beast, but it drinks gas like crazy. Be prepared for frequent trips to the pump.
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Karen P. on March 18, 2025
Comfortable for Long TripsWe take our Excursion on long road trips and it's very comfortable. The seats are great, and there's plenty of room for everyone. The ride can be a bit bumpy on rough roads.
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Robert K. on March 18, 2025
Maintenance Can Be PriceyBe prepared for higher maintenance costs. Everything is bigger and more expensive to replace. But if you take care of it, it will last a long time.
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Lisa H. on March 18, 2025
Love the Space!I love having so much space! We use it for camping and it's perfect. Easy to load and unload all our gear. Parking is definitely a challenge sometimes though.
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Michael D. on March 18, 2025
Showing its AgeIt's an older vehicle, so things are starting to wear out. Expect to do some repairs. But overall, it's still a solid truck.
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Jessica W. on March 18, 2025
Perfect for TowingWe use our Excursion to tow our boat and it handles it with ease. Plenty of power and stability. Would recommend if you need a reliable tow vehicle.
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Drew B
Drew is a seasoned automotive expert and contributor to VinCheck.info. With nearly 15 years of experience as a former Porsche technician, he brings a wealth of hands-on knowledge to his writing. Born in North Carolina, a region renowned for its deep-rooted NASCAR culture, Drew developed a passion for cars early in life, often building and working on vehicles from a young age. At VINCheck, Drew leverages his extensive technical background to provide in-depth analyses of various vehicles. His articles often focus on engine performance, reliability, and maintenance insights, offering readers practical information grounded in real-world experience. Some of his notable contributions include reviews on the Mazda CX-5's longevity and detailed examinations of engine options for models like the 2011 Toyota Camry and Tacoma