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2004 GMC Sierra 3500 Overview, Reviews, Ratings & Specs

Rating: 4.87
Based on 12 Owner Reviews β–Ά
Simon A | March 31, 2025
The 2004 GMC Sierra 3500 is a heavy-duty pickup truck known for its robust capabilities and workhorse reputation. Part of the second-generation Sierra, it's available in regular, extended, and crew cab configurations. Key trims include the base model, SLE, and SLT. Pricing ranged from approximately $25,000 to $40,000 when new. Its strong towing capacity and durable build quality make it a popular choice for those needing a capable truck for work or recreational purposes.
The Good

The 2004 GMC Sierra 3500 offers strong performance and high towing capacity, appealing to practical buyers needing a reliable work truck. Its robust design and available creature comforts like leather seats (on upper trims) create a sense of capability and comfort. It stands as a solid value proposition for those prioritizing functionality and durability over cutting-edge technology.

The Bad

The 2004 GMC Sierra 3500 can suffer from age-related issues such as rust, especially in areas with road salt. Owners should watch out for potential drivetrain problems, including transmission wear and tear. Fuel economy is also a significant drawback, and the interior can feel dated compared to newer trucks.

2004 GMC Sierra 3500: Quick Overview

  • Engine Options:
    • 6.0L Vortec V8: 300 hp, 360 lb-ft of torque
    • 8.1L Vortec V8: 330 hp, 450 lb-ft of torque (Optional)
    • 6.6L Duramax Turbo Diesel V8: 300 hp, 520 lb-ft of torque (Optional)
  • Horsepower: Ranging from 300 to 330 hp depending on the engine. The Duramax diesel offers substantial torque for heavy-duty applications.
  • Fuel Economy: Poor fuel economy is expected. Gasoline engines averaged 10-14 MPG city and 13-17 MPG highway. The diesel offered slightly better, but still not great, figures.
  • 0-60 Times: Not a primary focus for this truck. Expect times in the 8-10 second range with the gasoline engines, potentially quicker with the Duramax diesel.
  • Towing Capacity: Can tow upwards of 12,000 lbs depending on configuration, engine, and axle ratio. Diesel models are typically rated higher.
  • Trim-Level Features:
    • Base: Vinyl upholstery, basic audio system, manual windows and locks.
    • SLE: Cloth upholstery, power windows and locks, upgraded audio system, cruise control.
    • SLT: Leather upholstery, dual-zone climate control, premium audio system, power-adjustable seats, alloy wheels, chrome exterior trim.
    • Optional features across trims could include four-wheel drive, camper mirrors, and various towing packages.

2004 GMC Sierra 3500 Specifications

Vehicle Information
Year 2004
Make GMC
Model Sierra 3500
Trim -
Style Crew Cab 2WD 4-Speed Automatic
Type Pickup Truck
Category Standard Pickup Truck
Manufacturing Details
Made In United States
Manufacturing City PONTIAC
Dimensions
Doors 4-Door
Curb Weight 6147 pounds
Gross Vehicle Weight Rating 11400 pounds
Overall Height 76.20 inches
Overall Length 256.10 inches
Overall Width 96.10 inches
Wheelbase Length 167.00 inches
Standard Seating 6
Engine & Performance
Engine 6.0-L V-8 OHV 16V
Engine Size 6L
Engine Cylinders 8
Transmission 4-Speed Automatic
Transmission Type Automatic
Transmission Speeds 4-Speed
Drivetrain Rear-Wheel Drive
Additional Features
Anti-Brake System 4-Wheel ABS
Steering Type Recirculating
Pricing
Manufacturer Suggested Retail Price (MSRP) $33,000
Invoice Price $28,875
Delivery Charges $850

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What Problems Does the 2004 GMC Sierra 3500 Have?

The 2004 GMC Sierra 3500, like many vehicles of its age, has some frequently reported problems. Rust is a significant concern, particularly in areas where road salt is used. The rocker panels, cab corners, and undercarriage are especially vulnerable. Some owners have reported issues with the automatic transmission, including slipping or hard shifting. The 6.0L Vortec engine can experience intake manifold gasket leaks and oil consumption issues over time.
Recalls for this model year were issued, though their specific impact varies. Check the NHTSA website for the most up-to-date recall information based on your VIN. Electrical problems, such as malfunctioning sensors or issues with the instrument cluster, have also been noted by some owners.
Long-term reliability concerns center around the aging drivetrain components and the potential for corrosion. Regular maintenance, including fluid changes and rust prevention measures, is crucial for maximizing the truck's lifespan. The Duramax diesel, while generally robust, requires proper care and attention to its fuel system and injectors. Some owners have also reported issues with the fuel sending unit, leading to inaccurate fuel gauge readings.

How long will the 2004 GMC Sierra 3500 last?

Given its age, a 2004 GMC Sierra 3500 could easily have between 150,000 and 300,000 miles, or even more, depending on usage and maintenance. Well-maintained examples can provide many years of service.
Long-term durability depends heavily on how the truck was used and maintained. Trucks used primarily for heavy towing and hauling will likely show more wear and tear. Key weaknesses over time include rust, transmission issues, and engine problems, especially if preventative maintenance was neglected. Regular servicing and timely repairs are essential for extending the truck's lifespan.

What Technology & Safety Features are Included?

The 2004 GMC Sierra 3500's built-in tech is quite basic by modern standards. Entertainment features typically include an AM/FM radio and optional CD player. Higher trims might offer a cassette player and upgraded speakers. There are virtually no driver-assistance features available. Safety features include standard front airbags and anti-lock brakes (ABS).

Optional features might include OnStar, which provided emergency assistance and navigation services (subscription required). However, the OnStar system is likely outdated and no longer functional in its original form.

Crash-test ratings from the NHTSA (National Highway Traffic Safety Administration) were generally favorable for frontal impacts but varied for side impacts depending on the cab configuration. Always consult the official NHTSA website for specific crash-test ratings relevant to the cab style you are considering. Remember that safety technology has advanced significantly since 2004, so even a good rating then may not be comparable to modern safety standards. Modern trucks offer a suite of advanced safety features like blind-spot monitoring, lane departure warning, and automatic emergency braking, which were not available on the 2004 Sierra 3500.

What Colors Options are Available?

Exterior Colors
Summit White
Onyx Black
Sport Red Metallic
Dark Gray Metallic
Sand Beige Metallic
Silver Birch Metallic
Dark Green Metallic
Indigo Blue Metallic
Pewter Metallic
Interior Colors
Neutral
Graphite

2004 GMC Sierra 3500 Prices and Market Value

When new, the 2004 GMC Sierra 3500 ranged from approximately $25,000 to $40,000 depending on trim level, engine, and options. Current used market prices vary widely based on condition, mileage, and location. Expect to find them listed anywhere from $5,000 to $20,000 or even higher for exceptionally well-maintained examples with low mileage.

Depreciation has been significant, as expected for a vehicle of this age. Resale value is primarily influenced by the truck's overall condition, rust presence, engine health, and whether it's a diesel model. Diesel versions typically command a higher premium due to their increased towing capabilities and perceived longevity.

2004 GMC Sierra 3500 Cost of Ownership

The 2004 GMC Sierra 3500 is generally costly to own. Insurance costs depend on driving record and location, but expect higher premiums compared to smaller vehicles. Fuel economy is poor, contributing significantly to running costs. Maintenance and repair costs can be moderate to high, depending on the truck's condition and any required repairs. Rust repair can be a major expense. While parts are generally readily available, the sheer size and complexity of the truck can drive up labor costs.

2004 GMC Sierra 3500 Fuel Efficiency

Fuel Type Gasoline
Fuel Capacity 34.00 gallons
City Mileage -
Highway Mileage -

2004 GMC Sierra 3500 Safety Rating

NHTSA
Side Driver Rating
Frontal Passenger Rating
Rollover Rating
Side Rear Passenger Rating
Frontal Driver Rating
IIHS
Rear Crash Protection/Head Restraint Ratings Not Tested
Moderate Overlap Front Test Results Not Tested
Side Impact Test Results Not Tested

2004 GMC Sierra 3500 Recalls & Defects

Fuel System, Gasoline
Recall date 2006-05-19
Recall no. 06e043000
Source NHTSA
Summary Certain Replacement Fuel Filters, Fram Brand Name P/N G3727, With Date Codes X52911 Through X60801 Sequentially or X600141 and A Mexico Country or Origin Marking ON THE Fuel Filter Housing Manufactured From October 18, 2005, Through March 21, 2006, Sold FOR USE ON THE Vehicles Listed Above and ON Certain School Buses. (TO SEE THE School Bus Engine Sizes, Click ON "document Search" and Then "bus Applications"). THE Connector ON THE Fuel Filter WAS NOT Manufactured TO Honeywell's Specification. AS A Result, THE O-Ring MAY NOT Seat Correctly ON THE Fuel Line.
Consequence This Condition MAY Cause AN Inadequate Seal AT THE Connection, Potentially Leading TO A Fuel Leak. IN THE Presence OF AN Ignition Source, A Fire Could Occur.
Remedy Honeywell Will Notify Owners and Replace THE Fuel Filters Free OF Charge. THE Recall Began ON October 18, 2006. Owners MAY Contact Fram Customer Service AT 1-800-890-2075 (Option 1).
Notes This Recall Only Pertains TO Aftermarket Fram Fuel Filters and HAS NO Relation TO ANY Original Equipment Installed ON THE Vehicles Listed.customers MAY Contact THE National Highway Traffic Safety Administration's Vehicle Safety Hotline AT 1-888-327-4236 (Tty: 1-800-424-9153); or GO TO Http://Www.safercar.gov.

2004 GMC Sierra 3500 Warranty

Basic
Original warranty 36 months / 36,000 miles
Estimated remaining Expired
Powertrain
Original warranty 36 months / 36,000 miles
Estimated remaining Expired
Rust
Original warranty 72 months / 100,000 miles
Estimated remaining Expired

2004 GMC Sierra 3500 Insurance

Insurance for a 2004 GMC Sierra 3500 is moderately priced, reflecting its status as a Pickup Truck with strong safety ratings and
reasonable repair costs.

How Does the 2004 GMC Sierra 3500 Compare to Other Pickup Truck?

The 2004 GMC Sierra 3500 competed with the Ford F-350 and the Dodge Ram 3500. In terms of performance, all three trucks offered comparable towing and hauling capabilities, especially with their diesel engine options. The Sierra's interior was arguably more refined than the Ram's but lagged slightly behind the Ford in terms of perceived quality in some respects.

Feature-wise, the Sierra was competitive for its time, but it lacks the modern technology found in newer trucks. Reliability is a mixed bag; all three trucks have potential issues related to age and wear. The Duramax diesel engine in the Sierra is generally regarded as reliable, but proper maintenance is crucial. Price-wise, used examples of all three trucks are now similarly priced, making condition and maintenance history the deciding factors.

Alternatives to consider include newer, but still used, heavy-duty trucks if budget allows. These will offer improved fuel economy, safety features, and technology. If raw capability is the primary concern and budget is tight, the 2004 Sierra 3500 remains a viable option, but be prepared for potential maintenance costs and the need for careful inspection before purchase. Consider a newer, low-mileage version of a similar truck if modern comforts are needed.

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Final Verdict: Is the 2004 GMC Sierra 3500 a Good Pickup Truck?

The 2004 GMC Sierra 3500 is ideal for buyers needing a capable and relatively affordable heavy-duty truck, but who aren't prioritizing modern technology or fuel efficiency. It's worth buying if found in good condition with a well-documented maintenance history. A diesel model in good condition is generally preferable due to its superior towing capabilities and potential longevity. Avoid trucks with excessive rust or signs of neglect. A thorough pre-purchase inspection is essential. Considering newer trucks is advisable if the budget allows, as they offer significant improvements in safety, comfort and efficiency. This is definitely a 'used' purchase only since the vehicle is decades old.

2004 GMC Sierra 3500 Owner Reviews

4.87
Consumer Rating, Based on 12 Consumer Reviews
Overall rating
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B Brian on October 13, 2019

Made a diesel believer out of me

I bought the truck because of the on road comfort and utility to carry a cabover camper and bumperpull trailer. Great purchase, family loved it. Much easier on the mind and back over long distances than my Dodge and Ford. Still can’t believe how stable this truck is pulling a 10k bumper pull trailer.

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Don on December 16, 2018

Super nice truck

Nice truck very Clean new tires mint condition low miles one owner 4x4 Diesel leather seats spotless no rust no body paint chips no blemishes

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1
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Weddington on November 24, 2018

My problem was most likely with the Dealers. I

My problem with my brakes was most likely my misplaced trust and lack of knowledge caused me to replace all of my brakes at 70,000 miles. .

Was this review helpful?
1
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B Brian on October 13, 2019

Made a diesel believer out of me

I bought the truck because of the on road comfort and utility to carry a cabover camper and bumperpull trailer. Great purchase, family loved it. Much easier on the mind and back over long distances than my Dodge and Ford. Still can’t believe how stable this truck is pulling a 10k bumper pull trailer.

Was this review helpful?
1
0

Don on December 16, 2018

Super nice truck

Nice truck very Clean new tires mint condition low miles one owner 4x4 Diesel leather seats spotless no rust no body paint chips no blemishes

Was this review helpful?
1
0

Weddington on November 24, 2018

My problem was most likely with the Dealers. I

My problem with my brakes was most likely my misplaced trust and lack of knowledge caused me to replace all of my brakes at 70,000 miles. .

Was this review helpful?
1
0

B Brian on October 13, 2019

Made a diesel believer out of me

I bought the truck because of the on road comfort and utility to carry a cabover camper and bumperpull trailer. Great purchase, family loved it. Much easier on the mind and back over long distances than my Dodge and Ford. Still can’t believe how stable this truck is pulling a 10k bumper pull trailer.

Was this review helpful?
1
0

Don on December 16, 2018

Super nice truck

Nice truck very Clean new tires mint condition low miles one owner 4x4 Diesel leather seats spotless no rust no body paint chips no blemishes

Was this review helpful?
1
0

Weddington on November 24, 2018

My problem was most likely with the Dealers. I

My problem with my brakes was most likely my misplaced trust and lack of knowledge caused me to replace all of my brakes at 70,000 miles. .

Was this review helpful?
1
0

B Brian on October 13, 2019

Made a diesel believer out of me

I bought the truck because of the on road comfort and utility to carry a cabover camper and bumperpull trailer. Great purchase, family loved it. Much easier on the mind and back over long distances than my Dodge and Ford. Still can’t believe how stable this truck is pulling a 10k bumper pull trailer.

Was this review helpful?
1
0
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Simon A

Simon is a contributor to VinCheck, where he provides articles and reviews on various automotive topics. His work focuses on delivering accurate and up-to-date information about used cars, helping readers make informed decisions.