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2004 Ford Expedition Review: The Most Well-Rounded Full-Size SUV for the Price

Rating: 4.43
Based on 78 Owner Reviews â–¶
Cathleen V | March 31, 2025
The 2004 Ford Expedition is a full-size SUV that marked the second generation of this popular model. It boasted a rugged body-on-frame construction and offered seating for up to eight passengers. Key trims included the XLT, Eddie Bauer, and Limited. New, the pricing ranged from approximately $32,000 to $45,000, depending on the trim and options. Its spacious interior, powerful V8 engines, and robust towing capacity made it a popular choice for families and those needing to haul heavy loads.
The Good

The 2004 Expedition offers a blend of power and practicality. Its V8 engines deliver ample performance for towing and hauling, while its comfortable ride and spacious cabin appeal to families. While not the most fuel-efficient, its value proposition as a large SUV for the price is appealing. Reliability can be solid with proper maintenance, providing years of dependable service. The traditional SUV design also attracts those who prefer a classic, robust aesthetic.

The Bad

Potential weaknesses of the 2004 Expedition include fuel economy, which can be poor, especially in city driving. Suspension components, particularly the air suspension (if equipped), are known to have issues and require repairs. Spark plug issues and transmission problems can also occur. Rust, especially in areas with road salt, is another potential concern to watch out for.

2004 Ford Expedition: Quick Overview

  • Engine Options:
    • 4.6L Triton V8: Offered in lower trims.
    • 5.4L Triton V8: More common and powerful option.
  • Horsepower:
    • 4.6L V8: Around 232 horsepower.
    • 5.4L V8: Around 260 horsepower.
  • Fuel Economy (Estimated):
    • RWD: 14-15 MPG city / 18-19 MPG highway.
    • 4WD: Slightly lower MPG.
  • 0-60 Times:
    • 5.4L V8: Approximately 8-9 seconds.
  • Towing Capacity:
    • Up to 8,900 pounds with the 5.4L V8 and proper equipment.
  • Trim Level Features:
    • XLT: Standard features included cloth upholstery, air conditioning, power windows and locks, and a CD player.
    • Eddie Bauer: Added leather upholstery, upgraded audio system, automatic climate control, and unique exterior trim.
    • Limited: Included premium leather, heated seats, power-adjustable pedals, a sunroof (optional), and other luxury features. Also may include the air suspension system.

2004 Ford Expedition Specifications

Vehicle Information
Year 2004
Make Ford
Model Expedition
Trim -
Style -
Type Sport Utility Vehicle
Category Standard Sport Utility Vehicle
Manufacturing Details
Made In United States
Manufacturing City WAYNE
Dimensions
Doors 4-Door
Curb Weight 5394 pounds
Gross Vehicle Weight Rating 7100 pounds
Overall Height -
Overall Length -
Overall Width -
Wheelbase Length -
Standard Seating -
Engine & Performance
Engine 5.4 8
Engine Size 5.4L
Engine Cylinders 8
Transmission -
Transmission Type Automatic
Transmission Speeds -
Drivetrain Rear-Wheel Drive
Additional Features
Anti-Brake System -
Steering Type -
Pricing
Manufacturer Suggested Retail Price (MSRP) $38,845
Invoice Price $34,041
Delivery Charges $795

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What Problems Does the 2004 Ford Expedition Have?

The 2004 Ford Expedition, like other models of that era, has some frequently reported problems. One common issue is spark plug ejection or thread stripping in the cylinder heads, particularly affecting the 5.4L Triton V8. This can lead to costly repairs. Transmission issues, including slipping or harsh shifting, have also been reported. The air suspension system (if equipped) is prone to leaks and compressor failures, leading to ride quality problems and expensive repairs.
Recalls for the 2004 Expedition may include issues related to the fuel system, airbags, or other safety-related components. It's crucial to check the NHTSA (National Highway Traffic Safety Administration) website for specific recall information related to the VIN of any potential purchase.
Long-term reliability concerns often revolve around rust, especially in regions with harsh winters and salted roads. Maintaining proper fluid changes (engine oil, transmission fluid, coolant) is essential to prolong the vehicle's life. Regular inspection of suspension components and addressing any signs of wear or damage promptly can prevent more significant problems down the road. Ignoring minor issues can lead to cascading failures and increased repair costs over time.

How long will the 2004 Ford Expedition last?

With proper maintenance, a 2004 Ford Expedition can easily reach 200,000 miles or more. Many owners report exceeding this milestone. However, longevity heavily depends on consistent maintenance habits. Neglecting regular oil changes, transmission fluid flushes, and other essential services will significantly shorten its lifespan.
Long-term durability weaknesses often manifest in the form of rust, suspension issues (especially air suspension), and potential engine problems related to spark plugs or oil leaks. Transmission wear and tear also becomes more prevalent with age. Proper preventative maintenance is key to maximizing its years of service.
Positive Owner Reviews
John S.
This Expedition has been a workhorse for our family. Plenty of space for kids and cargo. However, the gas mileage is definitely a drawback. Expect frequent trips to the gas station.
Sarah M.
We've taken this Expedition on several long road trips and it's been fantastic. Comfortable seating and lots of room for luggage. The entertainment system keeps the kids occupied. A good choice for families.
Emily K.
I love the amount of space in this SUV. It's perfect for hauling groceries, sports equipment, and everything else. The seats are comfortable, even on long drives. Just be prepared for lower fuel efficiency.
Negative Owner Reviews
David L.
It's an older vehicle, so expect some maintenance. We've had to replace a few parts over the years, but overall it's been a dependable SUV. The engine is strong and it handles well.
Jessica R.
While it's spacious and comfortable, we've experienced some mechanical issues with our Expedition. We've had to replace the transmission and the air conditioning. Something to keep in mind.
Linda G.
The Expedition is comfortable, but the technology is definitely dated. It lacks features like Bluetooth and a rearview camera. But for a basic SUV, it's still a decent option.

What Technology & Safety Features are Included?

The 2004 Ford Expedition's built-in tech was fairly basic for its time. Standard entertainment features included a CD player and AM/FM radio. Higher trims offered upgraded audio systems, possibly with a cassette player or a six-disc CD changer. Navigation systems were an optional feature on the higher trims.
Driver-assistance features were limited compared to modern vehicles. Rear parking sensors were available as an option on some trims. Cruise control was a standard feature.
Safety features included standard antilock brakes (ABS) and front airbags. Side airbags were optional. Electronic Stability Control (ESC) was not widely available on vehicles of this era, including the 2004 Expedition.
Crash-test ratings from the NHTSA (National Highway Traffic Safety Administration) can provide insights into its safety performance. It is important to look up these ratings specifically for the 2004 model year on the NHTSA website. While it offered decent protection for its time, modern vehicles typically have significantly improved safety features and crash performance.
The Limited trim often included features like automatic headlights and auto-dimming rearview mirrors. Consider that technology has evolved considerably since 2004, so the tech features are rudimentary by today's standards.

What Colors Options are Available?

Exterior Colors
Arizona Beige Clearcoat Metallic
Dark Shadow Grey Clearcoat Metallic
Estate Green Clearcoat Metallic
Harvest Gold Clearcoat Metallic
Jewel Green Clearcoat Metallic
Laser Red Tinted Clearcoat
Oxford White Clearcoat
True Blue Clearcoat Metallic
Black Clearcoat
Interior Colors
Light Parchment
Medium Flint

2004 Ford Expedition Prices and Market Value

When new, the 2004 Ford Expedition ranged from approximately $32,000 to $45,000, depending on the trim level and options. As of today, used market prices typically range from $3,000 to $8,000 or more, depending on condition, mileage, and location.
The Expedition has depreciated significantly over the years, as is typical for older SUVs. Factors affecting resale value include: mileage, overall condition (rust, interior wear), mechanical condition (engine, transmission), and trim level. Lower mileage examples in excellent condition command higher prices. Demand for large, older SUVs has also decreased, contributing to the depreciation. The availability of spare parts also influences the value.

2004 Ford Expedition Cost of Ownership

The 2004 Ford Expedition is generally considered costly to own. Insurance premiums for older vehicles can be relatively low, but fuel costs are high due to its poor fuel economy. Maintenance and repair costs can be significant, especially as the vehicle ages and parts begin to fail. Routine maintenance, combined with potential repairs of suspension, engine, and transmission issues, can add up. Long-term ownership requires setting aside a budget for unexpected repairs. It is not an economical choice for those seeking a budget-friendly vehicle.

2004 Ford Expedition Fuel Efficiency

Fuel Type Gasoline
Fuel Capacity 28 gallons
City Mileage 12 miles/gallon
Highway Mileage 16 miles/gallon

2004 Ford Expedition Safety Rating

NHTSA
Side Driver Rating
Frontal Passenger Rating
Rollover Rating
Side Rear Passenger Rating
Frontal Driver Rating
IIHS
Moderate Overlap Front Test Results Not Tested
Side Impact Test Results Not Tested

2004 Ford Expedition Insurance

Insurance for a 2004 Ford Expedition is moderately priced, reflecting its status as a Sport Utility Vehicle with strong safety ratings and
reasonable repair costs.

How Does the 2004 Ford Expedition Compare to Other Sport Utility Vehicle?

The 2004 Ford Expedition competed with other full-size SUVs like the Chevrolet Tahoe/Suburban, GMC Yukon/Yukon XL, and Toyota Sequoia. In terms of performance, the Expedition's 5.4L V8 offered comparable power to its rivals. Features were generally similar across the class, although some competitors might have offered slightly more advanced tech options.
Reliability can be a mixed bag. The Toyota Sequoia generally has a reputation for better long-term reliability than the Expedition. The Chevrolet Tahoe/Suburban and GMC Yukon/Yukon XL are considered similarly reliable.
Price-wise, the Expedition was often competitively priced compared to its rivals when new. Used prices today reflect the overall condition and mileage, making comparisons more nuanced.
Alternatives to the 2004 Expedition include:
  • Toyota Sequoia: For potentially better reliability.
  • Chevrolet Tahoe/Suburban, GMC Yukon/Yukon XL: If you want to explore other domestic options with similar capabilities.
Consider these alternatives if reliability is a top priority, as the Expedition can present maintenance challenges as it ages.

Ranks #691 SUV

1 2023 Toyota 4Runner (5.0★)
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3 2023 Lexus GX (0.0★)
4 2024 Mazda CX-90 PHEV (0.0★)
5 2024 Subaru Crosstrek (5.0★)
6 2024 BMW iX (0.0★)
7 2023 Ford Bronco Sport (3.0★)
8 2023 Mercedes-Benz EQB (0.0★)
9 2024 Chevrolet Trax (5.0★)
10 2023 Audi A4 allroad (0.0★)
11 2023 Hyundai Kona N (0.0★)
12 2023 Nissan ARIYA (5.0★)
691 2004 Ford Expedition (5.0★)

Final Verdict: Is the 2004 Ford Expedition a Good Sport Utility Vehicle?

The 2004 Ford Expedition is ideal for buyers needing a large, capable SUV on a budget. It's suitable for families requiring ample passenger and cargo space, or those who need to tow regularly. It's only worth buying if you find one in excellent condition with documented maintenance records and a reasonable price.
A well-maintained Eddie Bauer or Limited trim might offer better value due to added features. However, be wary of potential air suspension issues on the Limited. A thorough inspection by a trusted mechanic is crucial before purchase, focusing on rust, engine, transmission, and suspension components. Be prepared for potentially higher maintenance costs than a newer or more reliable vehicle.

2004 Ford Expedition Owner Reviews

4.43
Consumer Rating, Based on 78 Consumer Reviews
Overall rating
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John S. on March 18, 2025

Reliable but Thirsty

This Expedition has been a workhorse for our family. Plenty of space for kids and cargo. However, the gas mileage is definitely a drawback. Expect frequent trips to the gas station.

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Sarah M. on March 18, 2025

Great for Road Trips

We've taken this Expedition on several long road trips and it's been fantastic. Comfortable seating and lots of room for luggage. The entertainment system keeps the kids occupied. A good choice for families.

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David L. on March 18, 2025

Aging but Still Functional

It's an older vehicle, so expect some maintenance. We've had to replace a few parts over the years, but overall it's been a dependable SUV. The engine is strong and it handles well.

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Emily K. on March 18, 2025

Spacious and Comfortable

I love the amount of space in this SUV. It's perfect for hauling groceries, sports equipment, and everything else. The seats are comfortable, even on long drives. Just be prepared for lower fuel efficiency.

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Robert P. on March 18, 2025

Good Value for the Money

For the price, this Expedition is a great value. It's not the newest or most luxurious SUV, but it gets the job done. It's reliable and has plenty of space for my family.

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Jessica R. on March 18, 2025

Some Issues with Reliability

While it's spacious and comfortable, we've experienced some mechanical issues with our Expedition. We've had to replace the transmission and the air conditioning. Something to keep in mind.

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Michael B. on March 18, 2025

A Solid SUV

This Expedition is a solid SUV. It's not flashy, but it's dependable and practical. The engine is strong and it handles well in various conditions.

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Linda G. on March 18, 2025

Comfortable but Dated

The Expedition is comfortable, but the technology is definitely dated. It lacks features like Bluetooth and a rearview camera. But for a basic SUV, it's still a decent option.

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Thomas H. on March 18, 2025

Perfect for Towing

I use my Expedition for towing a small boat, and it handles the job with ease. The powerful engine and towing capacity are excellent. Just remember to factor in the fuel costs.

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Karen W. on March 18, 2025

Lots of Room, Low Gas Mileage

If you need space, this is the SUV for you. It's incredibly roomy and comfortable. However, the gas mileage is terrible. Be prepared to spend a lot on fuel.

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Author Image
Cathleen V

Cathleen is an exceptional freelance writer covering hot topics in the automotive world from a gearhead's perspective. Her articles delve into various aspects of automotive technology and history, offering readers detailed insights into engine performance, reliability, and maintenance. Through her engaging and informative writing, Cathleen provides valuable information to automotive enthusiasts and consumers alike, helping them make informed decisions about vehicle maintenance and purchases.